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Case Study: How We Saved 18 Hours Weekly and Sped Up Dispatch by 320% with Custom ERP

A complete breakdown of operational digitalisation for a logistics & distribution company: replacing chaotic spreadsheets with modern Next.js web ERP and saving thousands annually.

Case Study: How We Saved 18 Hours Weekly and Sped Up Dispatch by 320% with Custom ERP

Baseline Situation: Rapid Growth Straining Shared Spreadsheets

When we first consulted with the leadership of this distribution and technical service enterprise, they faced a familiar operational bottleneck: order volumes and team size had expanded substantially, but systems remained unchanged from five years prior.

Operations depended on a shared Excel workbook, handwritten warehouse slips, and legacy accounting software requiring manual entry of dozens of invoices and delivery notes daily. Staff lost hours hunting for lost records, calling between office and warehouse, and resolving delivery confusion.

"The most frustrating part was turning away high-volume client orders simply because we could not verify inventory availability in real time or guarantee timely dispatch."

3 Core Operational Pain Points

  • Duplicate Data Transcription: Client data was copied from inquiry forms into proposals, then into Excel workbooks, and finally re-entered into bookkeeping software.
  • Zero Real-Time Stock Visibility: Field sales representatives lacked live inventory data, occasionally promising delivery dates for stock already committed to other clients.
  • Excessive Customer Status Calls: Dispatchers spent hours fielding inbound calls asking "When will my shipment arrive?" instead of managing logistics.

Process Breakdown: Legacy Workflow vs. Custom Foxmate ERP

Operational WorkflowBefore Implementation (Excel & Paper)After Custom ERP Deployment
Order Intake & Confirmation35 minutes (emails, phone calls, workbook entry)2 minutes (automatic import and one-click confirmation)
Inventory Availability CheckPhysical warehouse inspection or phone checkLive stock availability on mobile tablets
Dispatch & Courier Label GenerationManual data entry on courier web portalsInstant thermal label printing upon barcode scan
Customer Dispatch NotificationsManual emails containing tracking numbersAutomated SMS and email upon order status transition
Invoicing & Bank ReconciliationManual bank statement reviews (1–2 hrs daily)Automated payment pairing via banking API

System Architecture & Implementation

Rather than adopting rigid off-the-shelf software with expensive per-seat licensing, we engineered a streamlined, high-performance web application tailored to the client's exact workflow:

  • Clean Interface (Next.js & React): Flawless responsiveness across office workstations, rugged warehouse tablets, and field technician mobile devices.
  • Robust Data Layer (PostgreSQL): Sub-second query responses, rock-solid concurrency, and an immutable audit trail for every transaction.
  • Bidirectional Accounting Integration: Invoices, contacts, and inventory synchronize automatically without human intervention.
  • Banking API Integration: When incoming payments clear, orders are flagged as paid and dispatch instructions automatically route to the floor.

7-Week Deployment Timeline

Development and rollout were scheduled to prevent any operational downtime:

  1. Weeks 1–2 (Process Discovery): Mapping end-to-end order lifecycles with warehouse and administrative personnel.
  2. Weeks 3–5 (Core Engineering & Integration): Constructing application architecture and connecting accounting, banking, and courier APIs.
  3. Week 6 (Data Migration & Onboarding): Cleansing and migrating 12,000 historical records from spreadsheets and training staff.
  4. Week 7 (Live Production Cutover): Switching to the new platform with on-site developer support.

Measurable Financial Return (ROI)

By eliminating 18 hours of weekly administrative overhead and abolishing packing errors, the firm saves <strong>over €25,000 annually</strong>. The entire custom development investment reached break-even in under 5 months.

A System That Evolves with Your Business

The definitive advantage of custom software from Foxmate is 100% intellectual property and code ownership. The client pays zero monthly per-user license fees. As operational needs expand—whether adding route optimization or integrating our AI Assistant Ema—new capabilities are deployed in days.

Ready to Accelerate and Streamline Your Operations?

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Adam Bešina
Article Author

Adam Bešina

Founder & Lead Developer

“My vision is simple: eliminate unnecessary manual routines, digitalise chaos, and build software that genuinely makes companies time and money.”

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